EGR VALVE > REMOVAL

for Preparation Click here



1. REMOVE WINDSHIELD WIPER MOTOR AND LINK

  1. Remove the windshield wiper motor and link (Click here).



2. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

  1. Remove the throttle body assembly (Click here).



3. REMOVE INTAKE MANIFOLD


    A201008

  1. Disconnect the vacuum switching valve connector.

  1. Loosen the hose clamp and disconnect the fuel vapor feed hose.

  1. Disconnect the 2 water by-pass hoses from the intake manifold.



    A201013

  1. Disconnect the vacuum sensor connector.

  1. Disengage the 4 wire harness clamps and separate the wire harness from the intake manifold.

  1. Remove the 2 bolts.



    A200982

  1. Loosen the hose clamp and disconnect the union to check valve hose.

  1. Disconnect the vacuum hose.

  1. Loosen the hose clamp and disconnect the ventilation hose.



    A200984

  1. Remove the 2 bolts, 2 nuts, and intake manifold.



    A200986

  1. Remove the gasket from the intake manifold.



    A200985

  1. Remove the stud bolt from the intake manifold.



4. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR


A201012

  1. Remove the nut, the 2 bolts and the intake manifold insulator.

  1. Remove the gasket from the cylinder head.



5. REMOVE EGR VALVE ASSEMBLY


    A199578

  1. Disconnect the EGR valve connector.

  1. Separate the water by-pass hose.



    A199580

  1. Rotate the EGR valve to avoid contact with the delivery pipe, and remove the EGR valve.

  1. Remove the gasket.